Aspen HYSYS

The market-leading process simulator for the energy industry.

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Overview

Aspen HYSYS is a comprehensive process simulation software that enables engineers to model, design, and optimize chemical processes. It is widely used in the oil and gas industry for steady-state and dynamic simulation, performance modeling, and optimization of refineries and other chemical plants. It helps in reducing CAPEX, ensuring process safety, and improving operational decisions.

✨ Key Features

  • Steady-state and dynamic process simulation
  • Refinery reactor models (FCC, hydrocracking, etc.)
  • Crude assay management and characterization
  • Integrated economics, energy, safety, and emissions analysis
  • Equation of State (EoS) selection for accurate property prediction
  • Optimization of reflux ratio and tray efficiency in distillation columns
  • Kinetic modeling for hydrocracking and reforming units

🎯 Key Differentiators

  • Comprehensive refinery reactor models
  • Integration with other AspenTech products for a holistic view
  • Industry-standard for process simulation in oil and gas

Unique Value: Enables engineers to optimize refinery processes for maximum profitability and safety.

🎯 Use Cases (5)

Process design and optimization Refinery-wide simulation and debottlenecking Safety analysis and relief valve sizing Operator training simulators (OTS) Performance monitoring and troubleshooting

✅ Best For

  • Used extensively in industry and academia for process simulation.

💡 Check With Vendor

Verify these considerations match your specific requirements:

  • Not a tool for real-time process control.

🏆 Alternatives

Honeywell UniSim KBC Petro-SIM CHEMCAD

Offers a more comprehensive and integrated suite of tools for refinery modeling and optimization.

💻 Platforms

Desktop

✅ Offline Mode Available

🔌 Integrations

Aspen Plus Aspen PIMS Other AspenTech products Third-party engineering tools

🛟 Support Options

  • ✓ Email Support
  • ✓ Live Chat
  • ✓ Phone Support
  • ✓ Dedicated Support (Custom tier)

💰 Pricing

Contact for pricing

Free tier: N/A

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